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Once the graphics are finalized, manufacturers move to the creation of the tin boxes themselves. The process involves cutting and shaping sheets of steel, which are coated with a layer of tin to prevent rusting and ensure durability. The pieces are then pressed into shape and assembled—usually featuring a hinged lid and a sturdy handle, reminiscent of the lunch boxes popularized in the mid-20th century.
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Common sizes for metal grating include widths ranging from 1 foot to several feet, with lengths that can extend to as much as 20 feet or more. The thickness of the grating typically varies, with standard measurements being 1 inch, 1.5 inches, or 2 inches, depending on the intended load support. The spacing between the bars also plays a significant role; standard spacing is often around 1 inch to 4 inches, allowing for adequate strength while maintaining safety and functionality.
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